Saab Patio Heater B205 User Guide

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9In-5stallation instructions  
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MONTERINGSANVISNING INSTALLATION INSTRUCTIONS  
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MONTAGEANLEITUNG INSTRUCTIONS DE MONTAGE  
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Saab 9-5 B205, B235  
Parking heater  
Accessories Part No.  
Group  
9:87-31  
Date  
Instruction Part No.  
Replaces  
32 025 650  
32 026 240  
Oct 07  
53 29 271  
53 29 271 Sep 05  
5
6
8
2
1
4
12  
7
9
11  
3
10  
E930A393  
1 Extension cable  
2 Connector plug and connector cable  
3 Holder  
4 Screw (x2) -M05  
5 Screw  
6 Star washer  
7 Heating element  
8 Locking clip  
9 Cable tie (x5)  
10 Clips  
11 Screw (x2) M06-  
12 Nut (x2) M06-  
Saab 9-5 B205, B235  
 
5329271 3  
5
5
6
E930A261  
5 -M05: Mark out the location for the holder for the  
supply connector plug. The arrow on the holder  
should point forwards. Make holes with a brad-  
awl.  
6 -M05: Place the supply connector plug in the  
holder so that the cover opens upwards. Fit the  
holder to the bumper.  
Proceed to step 12.  
Saab 9-5 B205, B235  
 
4 5329271  
7
9
9
10  
E930A395  
7 M06-: Tape the spoiler using woven tape for  
example to prevent damage to the paintwork.  
8 M06-: Mark out the location for the holder for the  
supply connector plug using a bradawl on the  
rib, see illustration. The arrow on the holder  
should point forwards.  
9 M06-: Drill two 6 mm holes in the rib. Bend the  
rib down using a hammer handle for example in  
order to facilitate access. Fit a plastic hose to the  
drill to prevent damage to the paintwork.  
10 M06-: Position the supply connector plug in the  
holder and secure it with screw and nut. The  
cover must open towards the number plate.  
11 M06-: Remove the tape.  
Saab 9-5 B205, B235  
 
5329271 5  
13  
14  
E930A394  
12 Raise the car and close the drain plug.  
13 Insert the supply connector cable between the  
radiator and the subframe. Locate the cable  
connection on top of the gearbox.  
14 Drill a 3.5 mm diameter hole for the ground  
cable in the underside of the left-hand structural  
member.  
15 Scrape off any paint to ensure a good ground  
connection and secure the ground cable with a  
screw and lock washer (place the lock washer  
between the ground cable terminal and the  
body). Apply light anti-corrosion agent, part no.  
30 15 971. Secure the ground cable along the  
supply cable.  
16 Fit the air shield and lower the car.  
Saab 9-5 B205, B235  
 
6 5329271  
17  
17  
17  
17  
E930A396  
17  
17  
17 Remove the engine cover and disconnect any  
hoses and electrical connections from the turbo-  
charger delivery pipe. Remove the turbocharger  
delivery pipe between the charge air cooler and  
the throttle body, including the bypass pipe and  
the heat shield over the exhaust manifold.  
Plug the holes.  
Saab 9-5 B205, B235  
 
5329271 7  
20  
18  
23  
E930A397  
18 If necessary, disconnect the cable to the lower  
oxygen sensor and remove the frost plug using  
tool 260 147 020. Use, for example, a 17 mm  
socket.  
24 Aut: Secure the supply connector cable to the  
lower cable by the battery tray with the clips  
included in the kit.  
Man: Secure the supply connector cable to the  
19 Apply acid-free petroleum jelly, part no. 30 06  
665, or equivalent, to the heating element O-  
ring.  
left-hand structural member with a strap.  
WARNING  
20 Fit the heating element so that the electrical  
connection is directed towards the left-hand side  
of the car and the connection is between the  
coolant pipes and under the turbocharger cool-  
ant pipe. Do not tighten the nut holding the heat-  
ing element.  
Make sure that the cable does not make contact  
with sharp edges or hot surfaces. Be aware of the  
turbo unit. Scrapes and heat damage can cause a  
short-circuit.  
21 Adjust the position of the heating element so  
that it is free from contact with the coolant pipes.  
Tighten the nut.  
Tightening torque 3.5 Nm (2.5 lbf ft)  
Connect and secure the cable to the lower oxy-  
gen sensor.  
22 Apply acid-free petroleum jelly, part no. 30 15  
286 or equivalent, to the O-ring on the supply  
connector cable and connect the cable to the  
heating element.  
23 Fit the lock clip over the connection. A click  
should be heard when the lock clip is fitted cor-  
rectly.  
Saab 9-5 B205, B235  
 
8 5329271  
25 Check the ground connection between the  
ground pin on the connector plug, the heater  
casing and the car body.  
26 Fit the heat shield, lubricate the bypass pipe O-  
ring with acid-free petroleum jelly and fit the tur-  
bocharger delivery pipe, including the bypass  
pipe. Connect the vacuum hose to the bypass  
pipe and the hoses and connector to the turbo-  
charger delivery pipe. Fit the engine cover.  
27 Fill up with coolant and check the system for  
leaks.  
28 Bleed the cooling system in the following way:  
Note  
The A/C or ACC should be turned OFF.  
Fill the coolant system to the MAX level. Close  
the expansion tank cap. Start the engine and run  
to operating temperature at varying engine  
speeds until the radiator fan cuts in. Carefully  
open the expansion tank cap and top up to the  
MAX level. Close the cap. Switch off the engine  
and if necessary top the coolant up to the MAX  
level.  
29 Check that the cooling system does not leak and  
that the heater works.  
30 Place the installation instructions in the car and  
draw the customer's attention to the user  
instructions.  
Saab 9-5 B205, B235  
 
5329271 9  
B
A
E930A073  
A Branch cable set  
B Timer kit  
Saab 9-5 B205, B235  
 
10 5329271  
User instructions  
The extension cable must be made of oil-resist-  
ant rubber and approved for outdoor use with a  
2
cross-sectional area of at least 3x1.5 mm .  
The engine heater must be connected to a  
grounded outlet only.  
Handle all cables with care. Pay particular atten-  
tion to the risk of pinching between the bonnet  
and the body of the car and the risk of cuts on  
sharp metal components.  
WARNING  
Check regularly the ground connection between  
the ground pin in the connector plug, the heater  
casing and the car body.  
Inspect regularly the extension cable for damage  
or ageing. Damaged cables must be renewed  
immediately.  
Note  
The function of the heater will be at risk if:  
there are impurities in the coolant  
the coolant level is too low or if there is air in the  
system  
there is ice slush in the system  
radiator sealant is used  
Saab 9-5 B205, B235  
 

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